Home butten About Us butten Product butten Quality Control butten Contact us
  Investment Casting
  Ferrous & Non-Ferrous Sand Casting
  Gravity Die Casting
  Pressure Die Casting
 
PRESSURE DIE CASTING
APPLICATION OF PRESSURE DIE CASTING
The die casting is ideal for applications where a large quantity of small to medium sized parts are needed with good detail, a fine surface quality and dimensional consistency. A wait has many years experience of making CNC machining parts. It is enough for us to offer excellent CNC milling parts, casting parts, sheet metal, fasteners and other CNC machining parts for you. If you are interested in our CNC machining parts, please feel free to contact us.
PROCESS

Pressure die casting is a process where metal is melted and forced into steel dies. The metal hardens into the desired shape. Molten metal is injected into a die cavity through a channel by movement of a plunger. After a preset solidification time, the plunger reverses direction, the part is ejected, and the machine is ready for the next cycle. Pressure die casting creates parts with no joints by eliminating other processes such as welding and fastening. Integral fastening elements such as bosses and studs can be included. Good dimensional accuracy and detail is possible. No further machining required usually. Casting offers low cost after amortization of tooling. Some examples of use of die casting include engine blocks, toy components, bushings, levers, gears, and assorted parts used in the automotive, aerospace and medical industries, etc.

pressure die casting pressure die casting
Hot Chamber
This process involves the use of a plunger which traps a certain volume of molten metal and forces it into the die cavity through a gooseneck and nozzle. After the metal has solidified in the die cavity, the plunger is withdrawn, the die opens and the casting is ejected. Metals having low melting points such as Zinc, copper, magnesium and lead are cast using Hot chamber die casting.
gravity
Low pressure die casting
Low pressure die casting uses a die which is filled from a pressurised crucible underneath. The process is particularly suited to the production of rotationally symmetrical products such as automobile wheels.
gravity
High pressure die casting
The most commonly used process is the high pressure die casting, in which molten aluminium is injected at high pressure into a metal mould by a hydraulically powered piston. The machinery needed for the process can be very costly and this high pressure die casting is only economic when used for high volume production.
ADVANTAGE
arrow Parts without any joints can be made eliminating other processes such as welding and fastening.
arrow Integral fastening elements such as bosses and studs can be included.
arrow Good dimensional accuracy and detail.
arrow No further machining required usually.
arrow To Reduce costs minimize size complexity and material volume.
arrow The ability to produce castings with close dimensional control
arrow The ability to produce castings with a good surface finish.
arrow The ability to produce castings with thin walls e.g. 1-2.5 mm and therefore of reduced weight
arrow The ability to produce castings at a high rate of production
arrow Repeatable process
PHOTO GALLERY
Gravity die casting Gravity die casting Gravity die casting Gravity die casting Gravity die casting
Gravity die casting Gravity die casting Gravity die casting Gravity die casting Gravity die casting
Home   |  About Us  |  Products  |  Quality Control  |  Contact Us All contents copyright 2009 castingdi.com All rights reserved.